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Quality Control System for Pipe Production

Categories
Industrial , Image Processing , Hardware , Embedded , Electronic
Date
11/1/2023
Partners
Kayalar Pres
Description
Advanced quality control system inspects flexible spiral natural gas pipes directly on the production line. It detects defects, notifies operators, and halts production if necessary

Ensure Perfection Across Your Production Line with Precision Detection and Unmatched Quality Control.

This quality control system, developed for Kayalar Pres, performs quality inspections on flexible spiral natural gas pipes. Installed directly on the production line, this module detects discolorations, stains, and cracks on spiral pipes, notifying the operator and automatically stopping the production line if the defect value exceeds a predetermined tolerance level. The system is placed between the high-temperature exposure step and the PVC plastic coating step, ensuring quality control of the pipes before coating.

  • Flexible Configuration:
     The system can be fully configured, allowing optimization of tolerance values either manually or through automatic calibration.
  • High Precision Inspection:
     Specially developed camera module for detecting defects.
  • Advanced Image Processing:
     Onboard image processing module for real-time analysis.
  • Seamless Communication:
     Communication controller for integration with the production line.
  • User-Friendly Interface:
     Touchscreen interface for easy configuration and monitoring.

Incursor Project Image

Integrated Quality Control System

  • Specially Developed Camera Module:
     High-resolution defect detection.
  • Image Processing Module:
     Advanced processing capabilities for real-time analysis.
  • Communication Controller:
     Ensures smooth integration with the production line.
  • Touchscreen Interface:
     Allows user configurations and monitoring directly on the system.

Incursor Project Image

Working collaboratively with Kayalar Pres, this system ensures high-quality production by integrating seamlessly with existing processes and providing reliable defect detection and management.

  • Automatic defect detection and notification
  • Automatic line stoppage upon exceeding tolerance levels
  • Manual and automatic calibration options
  • Real-time image processing and analysis
  • Touchscreen for user configurations
  • Integration with PLC for task assignments upon defect detection